Toolboxes are storage units purposed for the organization, carriage, and protection of an assortment of tools. These could be tools intended for trade, your hobby, or DIY projects.
Toolboxes need to be sturdy as their functions involve high-impact activities, drops, sometimes mishandling, and can even be used as third-party accessories for placing items on. For example, some toolboxes like truck-mounted types can face myriad impacts when the truck is involved in high-intensity activities like coursing through rough terrains.
The durability and amount of impact your toolbox can take depends on the material it’s made of. The design of the toolbox can also determine its resistance to damage. Generally, toolboxes are put into five categories that we will discuss to determine their confrontation to various levels of impacts.
1. Aluminum Toolboxes
Aluminum is by far the most common material used for toolboxes. Its premium characteristic is that the material is lightweight yet strong.
Crafting toolboxes involves stacking together several layers of thick aluminum sheets for maximum strength and insulation. Sometimes, manufacturers also use aluminum sheets with diamond-plated patterns. These patterns are because aluminum can be pretty smooth, and you do not want your toolbox sliding off the floor or the ramp it’s placed on.
Compared to other types, aluminum is costlier, but it stands better against hard impacts such as drops and compresses.
Besides physical strength, aluminum does not corrode. So it lasts longer, is non-porous, and protects stored tools room the effects of moisture and rust.
2. Steel Toolboxes
Steel toolboxes are the second most used toolboxes after aluminum. In contrast to aluminum, steel is more rigid, making it a suitable choice for people working in overly rugged conditions. Also, steel is heavier and tougher for use in the storage of weighty and rugged items.
Steel can take higher impacts from drops and remains more undamaged than aluminum. This is precisely why trucks, especially towing and transit trucks, use steel for their toolboxes. They effectively resist damage sustained from shifting, retrieving, arrangement, and the storage of tools.
On its own, steel cannot resist rust, but for toolboxes, the material is covered in a special powder that shields it from rust and corrosion.
3. Plastic Toolboxes
When plastic is mentioned, what immediately comes to mind is less durability, fewer costs, and lightweight. Well, plastic toolboxes are effective in tool storage for homeowners. However, in most cases, they are referred to as empty boxes because their purpose is stowing items at specific places, like at home, in the garage, or at a personal worksite.
If your tool collection involves pins, screws, nails, and other small tools, plastic toolboxes can be a quick accessory point. However, they are not the ideal choice if your work involves much ruggedness and the possibility of impact.
Plastic is not as strong compared to steel and aluminum. Although plastic doesn’t rust, it won’t last very long.
Plastic is susceptible to breakage from high impact drops or when subjected to high stress. Many truck drivers carry along a plastic toolbox to store delicate tools that cannot be kept with other heavy and hardened tools.
Durability and the ability to take on high impacts aside, plastic is easy to clean. Since it doesn’t rust, you can use water and detergent on it without risking damage. Plastic is also easy to transport, especially for recreational purposes.
4. Wooden Toolboxes
Talking of impact and the ability to sustain damage, wooden toolboxes are not a great choice. Even if they are made from high-quality hardwood, they are not very common as they aren’t as durable as other materials. Drop a wooden toolbox, and you’re back shopping for a new one, probably one of a different material.
They are also heavy, expensive, and since they are more prone to damage, many people prefer using them as ornamentals.
These stainless-steel-made boxes effectively resist impacts on a grand scale, and they can be repeatedly used with no problems. They are made to fit heavy and rugged tools. Moreover, cantilever toolboxes are uniquely and professionally designed, with two to four shelves plus a bottom tray that provides extra support. The shelves allow for more organization and storage space for the user to easily access their tools without piling tools on top of each other.
They are an excellent option for rugged conditions, especially for carpenters, remodel professionals, and other construction experts who need quick tool access without time wastage.
6. Diamond Plating for Impact
Most toolboxes for flatbed trucks come diamond-plated in various ways or shapes. Sometimes, the diamond plating is only on the top. Other times it’s on the sides or the entire toolbox exterior. If you wonder why, there are three reasons for this, and they are all to brace the toolbox for impactful damage.
First, diamond-plated designs make the toolbox surface slip and skid-resistant. Today, diamond-plated surfaces are progressively applied on truck toolboxes. This was after realizing that most truck drivers often stand on the toolboxes when securing loads, storing straps, and even washing the cabin. Therefore, it’s essential to have a non-slip surface under their feet.
These are also essential for extra-grip in wet weather. At times, metal surfaces require handling in inclement weather, and with a smooth surface, you risk slipping and dropping the toolbox. Although you may have a robust toolbox, like a steel or aluminum toolbox, protecting it from impactful damage is indispensable, and the extra grip by the diamond plate is necessary.
Installing the toolbox is a breeze with a diamond-plated surface. For truck toolboxes, in particular, the extra-grip makes it easier to hold it into place when securing the box on the mounting brackets. In addition, a well-secured toolbox takes less damage from impacts if it’s sufficiently sturdy.
Generally, toolboxes are fashioned for strength and durability. Manufacturers understand that these gadgets are constantly mishandled, dropped, and exposed to elements of damage. The ability of a toolbox to sustain hard impacts depends on the material it’s made of.
Steel and aluminum toolboxes resist the most damage, while plastic and wooden toolboxes are not so durable. Diamond plating improves a toolbox’s ability to withstand more impact since they offer more grip and reinforce the toolbox for strength.